Senior Process Engineer - Emvolon : Job Details

General Overview

Emvolon Inc. (www.emvolon.com) is an innovative MIT spin-off on a mission to convert greenhouse gas emissions into carbon-negative fuels and chemicals like green methanol and green ammonia. Leveraging our patented technology, we transform car engines into cost-effective, modular chemical plants. This groundbreaking approach enables us to support various industries, including maritime, aviation, energy, waste management and agriculture, in powering the global economy without emissions. At Emvolon, we are proud to have attracted capital from notable VC funds and have been recognized with grants from ARPA-E, the US Department of Energy, the US Department of Agriculture, and the National Science Foundation.

Job Summary

We are seeking an experienced and highly driven Senior Process Engineer with a strong background in EPC project execution and proven history of developing FEED packages for chemicals/fuels and novel process scale-up, to lead the development and execution of our first-of-a-kind (FOAK) gas-to-methanol conversion technology.

This position offers a unique opportunity to play a pivotal role in commissioning of a transformative, cost-effective chemicals production technology. In this role you will lead key engineering efforts across FEED, detailed design, fabrication, and start-up, partnering closely with EPC contractors, technology partners, and internal R&D teams.

This role is ideal for an experienced process engineer who is eager to apply EPC discipline to emerging clean technologies, and help scale innovative gas-to-chemicals solutions to commercial reality.

Role Responsibilities

• Lead engineering efforts for FOAK systems from engineering design through commissioning, ensuring delivery of safe, robust, and scalable process design
• Provide technical leadership on core process engineering deliverables such as Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), Heat and Material Balances and Equipment datasheets and specifications
• Execute and validate process simulations using Aspen HYSYS to support equipment sizing and system optimization
• Drive and support FEED and detailed engineering in collaboration with EPC firms, ensuring alignment with project schedules, cost targets, and regulatory requirement
• Support HAZOPs, PHAs, and other process safety reviews, integrating best practices into engineering design and operation plans
• Oversee the design, procurement, and integration of modular/skid-mounted process systems, ensuring fit-for-purpose design and manufacturability
• Provide hands-on technical support during FAT, commissioning, and start-up of pilot and demonstration systems, including on-site troubleshooting and optimization
• Assist development of standard operating procedures (SOPs), control philosophies, and start-up guides to ensure safe and consistent plant operation
• Work cross-functionally with R&D, operations, and business development teams to meet technical milestones and customer-driven performance metrics
• Champion a strong safety culture, ensuring compliance with EH&S standards and applicable codes (e.g., API, ASME, NFPA)

Required Qualifications

• Master's or Bachelor's degree in Chemical Engineering or related field.
• 7+ years of process engineering experience in EPC project environments, including FEED, detailed design, and start-up
• Proven experience in process scale-up, especially in novel or first-of-a-kind technologies, and working with modular or skid-mounted systems
• Deep understanding of gas processing, hydrocarbon separation, and reactor-based systems (preferably methanol synthesis or syngas conversion)
• Demonstrated ability to translate process requirements into industrial-grade engineering packages and work effectively with multidisciplinary EPC teams
• Strong hands-on experience with process simulation tools (e.g., Aspen HYSYS)
• Field experience with plant commissioning, troubleshooting, and start-up
• Knowledge of process automation, instrumentation, and control systems is a plus.
• Strong understanding of process safety, with experience conducting and implementing HAZOP recommendations

Preferred Attributes

• Experience in early-stage clean tech, startups, or FOAK commercialization environments
• Knowledge of renewable natural gas (RNG), syngas processing, or alternative fuels
• Excellent communication skills and the ability to coordinate effectively with diverse stakeholders including EPC contractors, vendors, and internal teams
• High tolerance for ambiguity, with a hands-on, problem-solving mindset and ability to thrive in fast-paced development environments
• Willingness to travel to field sites and fabrication yards during critical phases of project execution

Location, Travel & Work Authorization

• This is a full-time, on-site role based at our Woburn, MA facility. We are seeking candidates who can work in person as part of a highly collaborative, hands-on engineering team. While the role is primarily office and lab-based, periodic travel is expected to support commissioning and troubleshooting activities at partner and pilot plant sites.
• Applicants must be currently authorized to work in the United States for any employer. We are unable to sponsor or take over sponsorship of employment visas at this time.

Benefits

• Health and dental insurance for employees and dependents
• Generous time off and unplugged time
• Flexible work hours and hybrid work opportunities
• Professional development and continuous learning

At Emvolon, our MIT roots run deep in innovation and rigorous scientific and entrepreneurial pursuits. We champion collaboration, a growth mindset, accountability, and diverse perspectives, all while prioritizing employee support and a flexible work environment.

Emvolon is proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, veteran status, or any other characteristic protected by the law.

In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification document form upon hire

Please submit your application to [email protected]