Senior Design Engineer - RogueSearch : Job Details

Senior Design Engineer

Classification: Exempt

Job Level: Senior Contributor

Reports to: Engineering Manager

Summary/Objective

The Senior Design Engineer is responsible for all design considerations and engineering calculations related to the development and support of standard products. This role requires a self-starter with excellent analytical and problem-solving skills, as well as expertise in heat transfer, thermodynamics, structural analysis, finite element analysis, and code compliance.

Essential Functions

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Collaborate with Engineers, Product Managers, and Project Managers to ensure best practices in design.
• Perform engineering calculations to support product development (fluid flow, heat transfer, thermodynamics, stress and fatigue analysis).
• Apply Finite Element Analysis (FEA) to assist in design as needed.
• Ensure products meet applicable industry codes (ASME, PED, CRN, UL, CE, CSA, etc.).
• Verify design performance through appropriate testing to minimize risk at product launch.
• Utilize PLC programming (Allen Bradley, Modicon, Siemens) to support product design.
• Contribute to the design of PSA and VPSA oxygen/nitrogen generation systems.
• Support product startups on occasion.
• Maintain accurate design documentation throughout the development process.
• Collaborate with internal engineering teams to standardize design practices.
• Develop automated calculation packages to streamline recurring tasks.
• Partner with suppliers on subcomponent and subassembly development.
• Contribute to product documentation and validation testing.
• Work cross-functionally with manufacturing, quality, and production teams to ensure readiness for launch.
• Some travel required (including potential international travel).

Competencies/Success Factors

• Strong technical knowledge
• Analytical problem-solving ability
• Interpersonal communication skills
• Detail orientation / quality focus
• Integrity and ethical approach
• Teamwork and collaboration
• Results-driven mindset

Work Environment

• This role operates in a professional office environment and regularly uses standard office equipment.

Physical Demands

• Frequent sitting
• Occasional lifting up to 50 lbs. (heavier lifting possible at times)
• Occasional pushing, pulling, and manual handling of tools and equipment
• Visual requirements include close vision and the ability to adjust focus

Travel

• Required 10–15% of the time, with possible international assignments.

Required Education and Experience

• Bachelor's degree in Mechanical or Aerospace Engineering
• 3–5 years of relevant engineering experience
• Strong understanding of heat transfer, thermodynamics, and fluid flow

Preferred Education and Experience

• Master's degree a plus
• 3+ years of product development experience in a small to mid-sized company
• SolidWorks CAD proficiency
• Experience with Finite Element Analysis (FEA)
• MathCAD or MATLAB skills
• Exposure to ERP systems such as JD Edwards or SAP

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