Senior Design Engineer - Sterling Engineering : Job Details

Job Title: Senior Design Engineer

Location: Aurora, IL

Job Type: Direct Hire

Salary: $90k - $100k

Join an industry leader in engineered solutions known for innovation, performance, and reliability. As a Senior Design Engineer, you'll lead critical product development initiatives. Bringing your mechanical expertise and creativity to complex design challenges across diverse manufacturing environments. Take ownership of engineering projects from concept through production while collaborating with cross-functional teams to deliver high-performance, cost-effective solutions.

Key Responsibilities:

• Lead the design and development of new products and assemblies

• Create cost and time estimates for prototypes and production parts

• Design with a focus on sheet metal, castings, extrusions, and plastic molding

• Perform FEA/CFD simulations to validate mechanical performance

• Redesign existing products for improved durability and manufacturability

• Collaborate with internal teams and customers on technical solutions

• Develop and execute test plans (DATP) for product validation

• Ensure designs meet industry standards and best practices

Qualifications:

• Bachelor's degree in Mechanical Engineering or equivalent

• 10+ years of mechanical design experience in a manufacturing environment

• Proficient in SolidWorks and 3D modeling of complex assemblies

• Strong understanding of materials, mechanical systems, and manufacturing processes

• Experience with ERP/MRP systems; IFS or Acumatica a plus

• Excellent problem-solving and communication skills

• Willing to travel domestically and internationally as needed

Work Environment:

• Office and light manufacturing setting

• Must be able to lift up to 30 lbs. and operate standard tools and equipment

• Occasional work in non-climate-controlled areas; PPE required

If you're a skilled design engineer looking to lead innovative projects and mentor others in a fast-paced environment, we encourage you to apply today!