Reliability Engineer - Bakelite GmbH : Job Details

Posted Tuesday, August 27, 2024 at 11:00 AM

Bakelite Synthetics is charting the course as the next-generation chemical company. With our global presence and rich history dating back to 1907, we are deeply rooted in the boundless possibilities of science and curiosity.

Today, from trains and planes to everyday household items, our products are almost always within a few feet. We are continuously innovating thousands of products around the world while committing to sustainability and environmental protection. We are looking for talented and passionate people to help us create that future and the products that will continue to change the world. If you are someone who is curious, creative, and driven to make a difference, then you should consider joining our team.

As a valued member of the Bakelite team, you will:

• Work on cutting-edge projects that are making a real impact on the world
• Collaborate with a team of talented and passionate people
• Learn and grow in a fast-paced and challenging environment
• Put your unique fingerprint on our growing organization
• Make a difference in the world by helping create sustainable products

If you are ready to join a company that is changing the world, then we encourage you to apply today. We can't wait to see what you can do!

Summary

Bakelite is seeking a Reliability Engineer in Louisville, KY to lead the Louisville plant reliability program, ensure a robust Mechanical Integrity /Quality Assurance program is maintained per OSHA's Process Safety Management (PSM) 1910.119 regulation, and champion the use of Reliability Centered Maintenance. This position is also responsible for tracking standard maintenance metrics to gauge the current state and provide the basis for continuous improvement, along with managing reliability projects from idea development through completion.

Essential Functions

• Establishes and executes the site reliability plan and annual MI compliance schedule and budget.
• Leads PSM elements of MI/QA/MOC and steward of the site PSI information.
• Maximizes plant uptime and drives continuous improvement in asset reliability.
• Drives Reliability Centered Maintenance (RCM) to ensure optimal maintenance practices are applied to each critical manufacturing asset based on operating context.
• Monitors maintenance activities for repetitive maintenance items and maintains a list of top reliability issues.
• Conducts mechanical reliability audits and reviews.
• Serves as Reliability/Maintenance leader on site capital projects to ensure maintenance and reliability issues are addressed and all new assets are started up with the required PMs established.
• Identifies and implements ideas to improve performance, increase unit availability, and reduce costs. Sets measurable annual goals and objectives in all key functional areas.
• Manages the Site PM/PdM program through SAP, looking at continuous improvement opportunities.
• Tracks and publishes standardized maintenance performance metrics routinely.
• Troubleshoots equipment performance issues, evaluates repair versus replacement, and recommends corrective actions.
• Ensures planned maintenance (PM) inspections are completed and documented per procedures and schedules, initiating corrective actions as needed to ensure reliability and compliance.
• Works closely with the division MI team on systems, practices, and improvements for the site.
• Maintains site equipment records in PSM audit-ready condition.
• Leads and/or facilitates root cause failure analysis (RCFA) reviews and reliability-centered maintenance (RCM) exercises.
• Provides technical support on equipment challenges with the maintenance department.
• Maintains equipment replacement forecasts and monitors end-of-service life trends.
• Leads efforts to optimize plant spare parts for reliability at the lowest cost.
• Works with operations to develop procedures for critical equipment, including training as appropriate.

Minimum Qualifications

• B.S. in Mechanical or Electrical Engineering or related field.
• Minimum 3-5 years manufacturing engineering experience.
• Experience with Pipe / Equipment Codes, P&ID diagrams.
• Predictive / Preventive Reliability experience.
• Chemical manufacturing experience preferred.

Special Needs & Skills

• Ability to interpret reliability data into actionable insights.
• Familiarity with SAP Maintenance Module, SAP Purchasing, and Investment Proposal development.
• Benefits include medical, dental, and vision insurance starting on your first day, 11 paid holidays, paid parental leave, HSA with company match, 401(k) with company match, annual retirement contribution, company-paid life insurance, AD&D, STD, and LTD.

We are an Equal Opportunity, Affirmative Action employer. All qualified applicants will receive consideration without regard to gender, minority status, sexual orientation, gender identity, protected veteran status, disability, or other protected characteristics.

Applicants must submit an application through our career site, be at least 18 years old, willing to undergo drug testing, background checks, and comply with CFATS and other regulations. Unrestricted authorization to work in the U.S. is required. We participate in E-Verify. For more details, click HERE.

If you are an existing employee, satisfactory performance is required. We do not accept unsolicited assistance from search firms or employment agencies. No phone calls or emails to employees about this position. Resumes from agencies without a valid agreement will be the company's property, with no fee paid.