Process Engineer, AssemblyManufacturing Engineering * Weirton, WV * Full time * On-site - Form Energy : Job Details

We are looking for Process Engineers to join our Assembly Manufacturing Engineering team. Together, we're responsible for designing, developing, optimizing, and scaling up a new class of battery manufacturing assembly processes for Form Energy's Iron-Air multi-day battery.

As a Process Engineer, you will design novel manufacturing processes for the core battery assembly technologies. Your contributions will enable operational success of our Iron-Air Battery assembly processes. Your hands-on experience developing new technologies from concept to scaled implementation, data-driven and proactive problem-solving approach, will enable your success in this role.

Your work will have a significant impact on cutting-edge battery technology that will revolutionize the electric grid and enhance grid reliability and sustainability. This is a fantastic opportunity to join a company with a direct impact on energy storage and renewable energy.

This role will be located at Form Factory 1 in Weirton, WV, just outside Pittsburgh, PA. Relocation assistance is available.

• Lead development and optimization of novel battery assembly manufacturing technologies with a data-driven approach
• Develop and maintain FMEA, process specifications, measurement systems GR&R, control plans, SPC, and quality inspection methods
• Partner with Manufacturing Equipment teams to design, build, install, and operate processes on first-of-kind manufacturing equipment
• Collaborate with product design, R&D, quality, and supply chain teams to translate requirements into manufacturing processes that meet company targets
• Prioritize safety in all manufacturing aspects, from process design to scaled production
• Demonstrate ownership and accountability by commissioning and managing novel processes in a fast-paced environment
• Provide feedback to the Design team to simplify manufacturing processes
• Develop new test methods for real-time product evaluation during production
• Mentor and support team members with your expertise

• 5+ years of experience in manufacturing or production, preferably in process engineering, NPI, or scale-up
• Expertise in process engineering principles, statistical analysis, and quality management systems (FMEA, SPC, RCA, DoE)
• Experience with statistical tools like JMP, Minitab, or similar for process decisions
• Proven experience owning manufacturing processes and ensuring quality, throughput, and yield
• Experience in documenting processes, safety, and quality practices
• Hands-on experience with medium to large equipment, with a proactive approach to filling gaps
• Bachelor's degree in Chemical, Materials Science, Mechanical, Manufacturing Engineering, or related field
• Strong communication and organizational skills

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Form Energy values humanity, excellence, and creativity. We offer competitive salaries, stock options, and comprehensive benefits, including full coverage of health premiums from day one, paid parental leave, and generous vacation policies.

We are committed to diversity and equal opportunity. We encourage candidates from all backgrounds to apply.

We prioritize your privacy and will never request sensitive personal information during the hiring process.