Plant Manager of Foam Manufacturing - Ashley Furniture Industries, Inc. : Job Details

Plant Manager of Foam Manufacturing

Ashley Furniture Industries, Inc.

Job Location : Whitehall,WI, USA

Posted on : 2025-08-06T01:16:21Z

Job Description :

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Plant Manager of Foam Manufacturing

Build Your Career with Ashley FurniturePlant Manager of Foam ManufacturingPosition Summary: The Director of Manufacturing is responsible for leading our Bedding Manufacturing Facility while developing and executing strategies to achieve 100% Out of Box Quality (OBQ) and On-Time Delivery targets while maintaining profitability goals. This position carries P&L responsibility for the business unit and oversees all manufacturing operations including production, performance, development, and production & inventory control (P&IC).Primary ResponsibilitiesStrategic Leadership & Operations Management

  • Develop and implement comprehensive manufacturing strategies
  • Manage P&L responsibilities and maintain budgetary compliance
  • Drive operational performance through productivity improvements and cost reduction
  • Ensure 100% OBQ and On-Time Delivery across all facilities
  • Oversee facility operations, maintenance, and inventory control functions
  • Implement and maintain operational standards per corporate policies
Performance & Quality Management
  • Establish and monitor performance metrics
  • Drive continuous improvement through Lean/Six Sigma initiatives
  • Maintain quality and safety standards compliance
  • Partner with corporate functions to improve cost, quality, and delivery metrics
  • Optimize resource allocation across equipment, facilities, and personnel
Team Leadership & Development
  • Lead and develop manufacturing management teams
  • Establish performance goals and objectives for direct/indirect reports
  • Implement succession planning and leadership development programs
  • Make key employment decisions regarding hiring, promotions, and terminations
  • Conduct regular performance reviews and development planning
  • Manage employee relations and maintain accurate time-keeping records
Business Partnership & Innovation
  • Participate in regional and global supply chain strategy development
  • Partner with senior business leaders on continuous improvement initiatives
  • Drive innovation in manufacturing processes and cost management
  • Facilitate best practices sharing and benchmarking across facilities
  • Collaborate with support functions to achieve organizational goals
Required Qualifications
  • Bachelor's degree in Engineering, Manufacturing, Business or related field
  • 10+ years of manufacturing operations experience
  • 5+ years of senior leadership experience in manufacturing
  • Demonstrated P&L management experience
  • Strong understanding of Lean/Six Sigma methodologies
  • Experience leading large manufacturing operations
Preferred Qualifications
  • Master's degree in Business Administration or related field
  • Lean/Six Sigma certification
  • Experience with manufacturing ERP systems
Core Competencies
  • Strategic planning and execution
  • Financial acumen and P&L management
  • Leadership and team development
  • Problem-solving and decision-making
  • Change management
  • Communication and interpersonal skills
  • Project management
  • Process improvement expertise
Physical Requirements
  • Capable of walking manufacturing floor regularly
  • Able to wear required PPE when in production areas
Work Environment
  • Manufacturing environment with exposure to production areas
  • Office environment for administrative duties
Success Measures
  • P&L performance against budget
  • Safety metrics and compliance
  • Team retention and development
  • Continuous improvement implementation
  • Customer satisfaction metrics
  • Cost reduction achievements
Who We AreAt Ashley, we're more than a business…we're family. As the largest manufacturer of home furnishings in the world, we know what it takes to build incredible furniture and future leaders. We're problem solvers with the grit to persevere during challenging times and innovators who won't coast when times are good. We create solutions, not excuses. And never settle for status quo. It's the reason we're always searching for better ways to delivering an exceptional customer experience. That's why Ashley Furniture is #1 in our industry.Benefits We Offer
  • Health, Dental, Vision, Employee Assistance Program
  • Paid Vacation, Holidays, and Your Birthday off
  • Generous Employee Discount on home furnishings
  • Professional Development Opportunities
  • Ashley Wellness Centers (location specific) and Medical Tourism
  • Telehealth
  • 401(k) and Profit Sharing
  • Life Insurance
Our Core Values
  • Honesty & Integrity
  • Passion, Drive, Discipline
  • Continuous Improvement/Operational Excellence
  • Dirty Fingernail
  • Growth Focused
AboutTo learn more about Ashley Furniture, our community engagement programs, environmental stewardship, and our core values, please visit our Corporate Social Responsibility information page:Corporate Social ResponsibilityWe are an equal opportunity employer and provide a drug-free working environment. While Ashley appreciates the interest of all candidates only those meeting specific position requirements may be contacted. Principals Only.

Seniority level
  • Seniority levelDirector
Employment type
  • Employment typeFull-time
Job function
  • Job functionManagement and Manufacturing
  • IndustriesFurniture and Home Furnishings Manufacturing

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