Position: Maintenance Engineer (Metals Experience)
Location:Pennsylvania
Salary Range: $90,000 – $130,000
Employment Type: Full-Time
Sponsorship: Not Available
About the Role
We are currently seeking a highly motivated and experienced Maintenance Engineer with a strong background in metallurgy to join our client's team in Leetsdale, PA. This is an exciting opportunity for a hands-on professional looking to make a direct impact on equipment performance, reliability, and manufacturing efficiency.
Key Responsibilities
- Analyze equipment failure data to identify trends and implement engineering solutions to prevent reoccurrence.
- Develop and revise preventive maintenance (PM) strategies, including appropriate granularity and cadence.
- Conduct root cause analysis to improve equipment uptime and throughput.
- Create and implement maintenance procedures, standard work, and monitoring/testing strategies.
- Research and integrate new technologies to enhance equipment reliability and performance.
- Collaborate cross-functionally to embed reliability into all operational processes.
- Manage capital and non-capital projects, applying project management fundamentals (scope, budget, WBS/schedule, etc.).
- Communicate project updates clearly and efficiently; delegate tasks as necessary.
- Supervise contractors and oversee day-to-day project activities.
- Drive profitability through efficiency improvements (waste reduction, speed optimization, delay reduction, etc.).
- Standardize manufacturing process improvements and tooling.
- Perform time studies, uptime studies, and process capability evaluations.
- Lead or facilitate continuous improvement initiatives and teams.
- Ensure safe working conditions and integrate safety protocols into all activities.
- Research, justify, and implement new processes, tooling, and equipment.
- Manage procurement activities: obtain bids, evaluate vendors, and recommend purchases.
- Design, test, and validate engineering countermeasures and corrective actions.
Qualifications
- Bachelor's degree in Engineering (Metallurgy experience required).
- 7–10 years of relevant experience in a manufacturing environment.
- Proven experience leading major projects and managing equipment installations and upgrades.
- Skilled in root cause analysis (8D, 5 Whys) and implementing effective corrective actions.
- Proficient with AutoCAD and Microsoft Office (Excel, Word, Access).
- Strong attention to detail, with excellent communication and analytical skills.
- Familiarity with Lean Manufacturing principles and continuous improvement methodologies.
- Knowledge of FEL (Front-End Loading) project management process is a plus.
Why Apply?
- Competitive salary with growth opportunities
- Hands-on role with high visibility and impact
- Opportunity to work on diverse, technically challenging projects
If you're a results-driven engineer with a passion for equipment reliability, metallurgy, and process improvement — apply today and bring your expertise to a dynamic and growing team.