Design Engineer - Toppan USA : Job Details

TEQ and Alloyd, divisions of Toppan, are industry leaders in designing and producing innovative thermoformed packaging solutions for healthcare, consumer, and retail markets. Our focus on sustainability, quality, and engineering excellence drives our commitment to delivering packaging that protects products and enhances customer experience. The Design Engineer will lead the design and development of thermoformed packaging products, transforming customer requirements into manufacturable, high-performance packaging solutions. This role emphasizes creative product design, cross-functional collaboration, and risk mitigation to ensure the successful commercialization of products. What you'll be doing:

• Design thermoformed packaging products from concept through production using CAD software (e.g., SolidWorks).
• Translate customer specifications and performance requirements into innovative packaging designs.
• Develop detailed 3D models, assemblies, and 2D drawings for packaging products.
• Utilize 3D scanning and 3D printing technologies to support prototype development, design validation, and rapid iteration.
• Evaluate and select materials aligned with performance, sustainability, and cost objectives.
• Conduct design feasibility studies, including draft analysis, stackability, and structural integrity of thermoformed parts.
• Collaborate with sales, project management, and manufacturing teams to ensure product designs are practical, efficient, and manufacturable.
• Collaborate closely with Tool Design Engineering to develop a comprehensive understanding of production tooling requirements and capabilities, and cross-train to support integrated design-to-tooling solutions.
• Participate in customer meetings to understand needs, present design concepts, and refine solutions.
• Support prototype development and validation, including coordinating sample production and testing.
• Identify potential design, material, or process risks early in the project lifecycle, and proactively develop solutions to mitigate these risks through critical thinking and effective communication.
• Ensure designs comply with industry standards, customer requirements, and regulatory guidelines (e.g., FDA for medical packaging).
• Maintain organized, accurate design documentation and manage design revisions through PDM/PLM systems.
• Stay current with new materials, design trends, and technologies relevant to the thermoformed packaging industry.

• Bachelor's degree in Industrial Design, Mechanical Engineering, Packaging Engineering, or related field.
• 2+ years of experience in packaging design, preferably thermoformed or plastic packaging.
• Proficiency with 3D CAD software (SolidWorks strongly preferred).
• Strong knowledge of design principles for thin-gauge thermoformed packaging, including draft angles, wall thickness, and undercuts.
• Understanding of material properties relevant to PET, HIPS, PVC, or similar plastics.
• Familiarity with production tooling processes, with the ability to integrate packaging design considerations with tooling design and manufacturing requirements.
• Ability to identify potential risks during design and commercialization phases, and develop effective mitigation strategies.
• Excellent problem-solving and communication skills with an eye for design aesthetics and functionality.
• Ability to manage multiple projects and meet deadlines in a dynamic environment.
• Experience designing packaging for the medical device or pharmaceutical industries.
• Familiarity with quality standards and testing for medical packaging.