Control Engineer - Plant Engineering Services : Job Details

Key Responsibilities:

Control System Design & Development

• Develop control system designs for hydraulic press lines and automation equipment.
• Select PLCs, HMIs, VFDs, servo drives, safety controllers, and other automation hardware based on application requirements.
• Program and integrate PLC/HMI systems using Allen-Bradley ControlLogix/GuardLogix and Siemens S7/TIA Portal.
• Design machine safety systems to meet or exceed OSHA, NFPA, and ISO standards.

Project Execution & Leadership

• Serve as the lead control engineer for complex projects, from proposal support through commissioning.
• Collaborate with engineering, project management, and sales teams to ensure integration of control hardware is aligned with project objectives and customer needs.
• Oversee wiring and panel layout to ensure optimal functionality, maintainability, and safety.
• Work closely with project managers to develop schedules, budgets, and resource plans.
• Provide technical direction to electricians, technicians, and subcontractors.

Commissioning & Field Support

• Travel to customer sites to oversee equipment installation and execute system commissioning.
• Train customer personnel on system operation, maintenance, and troubleshooting procedures.
• Troubleshoot and resolve hardware, software, and system-level issues during installation and after project completion.

Documentation & Compliance

• Generate and maintain electrical schematics using AutoCAD Electrical.
• Maintain accurate revision control of all software and hardware design updates.
• Maintain detailed records of work completed, issues encountered, and solutions implemented.
• Provide regular updates to leadership on job status, team performance, and operational needs.

Qualifications & Requirements:

• Bachelor's degree and/or 5+ years of experience designing, programming, and commissioning automated control systems.
• Expertise with Allen-Bradley and Siemens PLCs are required.
• Strong technical knowledge of hydraulic systems and electro-hydraulic control integration.
• Proficiency in industrial networking (EtherNet/IP, Profinet, Profibus, Modbus).
• Ability to read and develop detailed electrical schematics using CAD software.
• Willing to travel up to 25% to support equipment installation and commissioning is required.
• Excellent problem-solving skills and ability to follow technical instructions.
• Self-motivated, good communication skills, and ability to prioritize tasks.
• Available to work overtime, weekends, and/or holidays (rare exceptions).
• Proficient with Microsoft Office Products.
• Valid driver's license is required.
• Ability to lift 40lbs and work in industrial environments.
• Ability to read and interpret mechanical drawings and GD&T specifications is a plus.
• Experience with hydraulic press equipment, including stamping, molding, and forging presses is a plus.
• Master's degree, PE license or other professional engineering certifications is a plus.