Assembler - Fairbanks Morse Defense : Job Details

Ward Leonard, a Fairbanks Morse Defense Company, is an industry-leading provider of electric motor, generator, control, and service solutions critical to Naval applications for more than 120 years. Located in Thomaston, Connecticut, Ward Leonard has worked hard to build a reputation as being a trusted name in powering the defense industry. This trust within the market is not possible without the continued hard work, commitment, and dedication of our team who respect the importance of what we do and the impact it has on the servicemen and women. Mission-Driven. Honor-Bound. Fairbanks Morse Defense. What's your calling? For the men and women of Fairbanks Morse Defense, it's the rapid and effective support of the fleets that entrust us to design, develop, and deliver the best naval power technology on the planet. We're one of the nation's leading marine defense contractors because of the highly trained and dedicated teams that provide reliable power systems, parts, and aftermarket services to the U.S. Navy, Coast Guard, Military Sealift Command, and Canadian Coast Guard. When you join Fairbanks Morse Defense, you join a legacy of commitment that spans 150 years. Fairbanks Morse Defense offers competitive benefits with a wide range of training and development opportunities. Our world-class teams are dedicated to helping every individual achieve their full potential. Discover what it's like to be a part of the Fairbanks Morse Defense team here: Assembler This position is responsible for inserting coil windings into stators, rotors, and armatures, ensuring high-quality assembly in accordance with technical specifications. The Assembler is crucial to support the production of motors designed to endure exposure to combat, rigorous shock, and saltwater for decades of use. The Assembler uses finesse, strength, and focus to ensure each motor is built to accommodate the severe duty requirements of the U.S. Navy fleet. Key Responsibilities:

• Inspect stators, rotors, or armatures for defects such as bent laminations, burrs, or unclear slots.
• Review traveler documents for connection diagrams, winding types, span, inserts, and coil groupings.
• Install slot liners and insert coils based on the correct span, following all required steps for coil insertion and grouping.
• Shape coils using a forming fixture (press or mallet) and verify with templates.
• Solder coil leads using a solder pot, ladles, hand soldering iron, or for smaller gauges, brazing.
• Apply non-adhesive insulation tape and install additional sleeves, silicone, and moisture blockers.
• Perform similar coil insertion and shaping tasks for rotors and armatures, ensuring correct slot alignment.
• Weld coil wires to the commutator using TIG on larger rotors.
• Install temporary arbors to support and rotate the unit during coil insertion.

• Inspect work at each stage, ensuring coils meet specifications and are ready for testing or further processing.
• Label coil wires and ensure the stator is sent for testing once complete.
• Ensure the finished product meets all specifications before progressing to the next station.

General Duties

• Perform additional tasks as assigned, including support with setup, maintenance, and troubleshooting as needed.
• Resolve most issues encountered during the job, seeking assistance from leaders for more complex problems.
• Interpret basic drawings and traveler documents, seeking assistance from leaders for complex or new jobs.
• Participate in continuous improvement initiatives.
• Cross train in the Winding Department as required.
• Maintain a clean work area, free of scrap materials.
• Adhere to all safety guidelines and company policies.

Requirements

• High school diploma preferred, or equivalent experience.
• Experience in a manufacturing environment preferred.
• Able to perform routine math and use measuring tools and gauges.
• Ability to stand for extended periods, with some tasks also performed seated.
• Must be able to lift up to 50 pounds, with overhead cranes available for support.

This specification is intended to indicate the kinds of tasks and levels of work difficulty that will be required of positions that will be given this title and shall not be construed as declaring what the specific duties and responsibilities of any particular position shall be. It is not intended to limit or in any way modify the right of any supervisor to assign, direct, and control the work of employees under his/her supervision. Ability to competently perform all the essential duties of the position, with or without reasonable accommodation, demonstrated commitment to effective customer service delivery, and the ability to work productively as a member of a team or work group are basic requirements of all positions at the Company. Fairbanks Morse Defense offers a competitive benefits package including but not limited to, medical, dental, vision, life, and disability insurances, and 401k retirement plan with employer match. In addition, we offer paid time off, paid holidays, paid parental leave, and tuition reimbursement. Equal Opportunity Employer/Veterans/Disabled